I grinded back all the old rubbish welds so the frame was back to it's original state so I could weld in gussets to reinforce the weak points of the frame so it would stop cracking as it had and what caused the previous owner to try strengthening the frame with his rubbish welds even though it seems apparent, he didn't know how to weld.
This picture shows one of the cracks that he apparently didn't find...
The same joint after I gusseted it and now it won't break again. It should have been made originally like this....
And the back of the frame with all the joints now gusseted and polished ready for paint..........
And now painted ready to go back in the chassis............
Motor and rear axle frame back in, motor mounted, axle fitted, wiring all tidied up, tested and working.

........
New nose cone, it never had one before, it was just an open frame. It now has LED lights fitted to it and mounts the dash face to the back edge of it that hinges up exposing the cavity inside glove box for carrying shit like ammunition, water etc. I also fitted a gun rack to the top.
The metal mesh in the picture will form a grill to bolt in front of the flat wooden nose to give it more of a jeep appearance and make it look less like a stupid box shaped thing. That metal mesh requires a lot of bending to make it the right shape, pain in the arse as I only have a vice to fold the bends.

Would be a ten minute job if I had access to a folder. I also fitted a front bar..
Not much to go now and she will be ready for life on the farm. I want to add another two LED lights on the top bar. The LED lights are actually 12vDC 4 watt household down lights.

I bought a heap of them from China at $4 each to use in the farmhouse only to find the radio didn't work with then near to it. Miles to much interference so now all the machines gain good, bright , low powered LED lighting.

Just to give you some idea, the two seater buggy has 4 lights fitted and each bulb was a 12vDC 17 watt bulb so all 4 lights on was using 68 watts of power. One of these 4 watt LEDs is brighter than all 4 X 17 watt incandescent standard bulbs on at once and with all 4 LED bulbs on, that only uses 16 watts of power.

Using less power from the motor's alternator for the lights means more power going back into the battery to recharge it which was always a drama when running the buggys and quads at night time in the past. Now to grab all the rest of the machines lights and headlights to convert them. Changing then from normal car bulbs and sockets to 50mm LED household downlights is some serious modding and imagination, believe me.

..I'll be heading back down the farm in a day or two, I haven't been down for about three weeks now so I'll try to get some more pictures and videos of the farm itself for those that are interested. Until then.
